Description
Product Overview
The Multizenic Involute Gear Cutters Disc Set is engineered for high‑precision gear manufacturing. With a 32mm inner bore, a 125x12mm overall size, and 20 finely honed high‑speed steel (HSS) teeth, the cutter delivers consistent fine punching and smooth material removal. The disc shape enables rapid entry and exit from the workpiece, while the one‑piece molding process eliminates seams and reduces the risk of burr formation. High‑temperature quenching heat treatment strengthens the cutter, providing increased hardness and wear resistance for extended tool life. The design incorporates a larger cut‑out area that minimizes material resistance during opening, accelerating production cycles without compromising accuracy.
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Usage
This disc cutter is suited for a wide range of industrial applications, including CNC milling, gear hobbing, and precision machining of involute gears. It performs reliably in both manual and automated setups, making it an excellent choice for small batch production as well as high‑volume manufacturing environments. The cutter’s fine punching capability reduces chip load and heat generation, allowing operators to maintain tighter tolerances on gear tooth profiles. It is compatible with standard arbor‑type milling machines and can be easily mounted on a variety of spindle speeds, providing flexibility across different material types such as steel, alloy, and hardened blanks.
Why Choose Us
Multizenic has a reputation for delivering cutting tools that combine rigorous engineering with practical usability. Each disc cutter undergoes a multi‑stage quality control process, including dimensional inspection, hardness testing, and surface finish verification. The one‑piece molding technique ensures a seamless edge, reducing the likelihood of scratches or injuries during handling. Our heat‑treated HSS material offers superior resistance to deformation, guaranteeing stable performance even under demanding cutting conditions. Additionally, the larger cut‑out design reduces the time required to open holes, enhancing overall workflow efficiency. By selecting this product, customers benefit from a tool that balances durability, precision, and ease of use.
Key Features
- Fine punching action delivers smooth, accurate gear cuts with minimal error.
- One‑piece molded construction provides a burr‑free edge for safe handling.
- High‑temperature quenching heat treatment increases hardness and wear resistance.
- Larger cut‑out design speeds up hole opening and reduces material resistance.
- Comprehensive after‑sales support includes technical assistance and replacement options.
FAQ
What material is the cutter made from?
The cutter is fabricated from high‑speed steel (HSS) that has been heat‑treated to achieve a hardened surface for extended durability.
Can this disc cutter be used on hardened steel?
Yes, the HSS construction and reinforced hardness allow it to effectively cut hardened steel and alloy materials while maintaining precision.
How do I install the cutter on my milling machine?
Mount the disc onto a compatible arbor using the standard 32mm inner bore. Secure it with the appropriate clamping mechanism and verify alignment before starting the spindle.
What maintenance is required to keep the cutter performing optimally?
Regularly clean the cutting edges to remove chips, inspect for wear, and store the cutter in a dry environment to prevent corrosion.
Is there a warranty or guarantee for this product?
Multizenic provides a limited warranty covering manufacturing defects for a period of one year from the date of purchase.
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