HHIP 2041-1038 10P #3 14.5 Degree Gear Cutter 2.75 inches CNC Mill

Description

Product Overview

The HHIP 2041-1038 10P #3 14.5 Degree Gear Cutter is a precision‑engineered involute gear cutter designed for both CNC and manual milling applications. With a cutter diameter of 2.75 inches and a 1‑inch arbor hole, this tool fits a wide range of standard milling machines, providing the flexibility needed for small‑batch production and prototyping. Constructed from high‑grade alloy steel, the cutter offers exceptional rigidity and wear resistance, ensuring long‑term accuracy even after thousands of cutting cycles. The involute profile is carefully ground to match standard spur gear tooth geometry, allowing seamless integration with existing gear blanks and delivering smooth, noise‑free operation in the final assembly. Detailed specifications include a 14.5‑degree pressure angle, compatibility with #1‑#8 cutter numbering, and a compact 3 × 3 × 1 inches package that occupies minimal workspace.

Usage

Designed for versatility, this gear cutter excels in a variety of manufacturing environments. In a CNC setting, the cutter can be programmed to produce precise gear teeth on a wide range of materials, from hardened steel to aluminum alloys, making it ideal for automotive, aerospace, and robotics components. For manual mill users, the cutter’s straightforward setup—simply secure the 1‑inch arbor into the spindle and align the workpiece—allows rapid gear production without the need for complex tooling changes. The tool is especially suited for producing spur gears with 14.5‑degree or 20‑degree pressure angles, common in mechanical power transmission systems. Its compact size and lightweight design (5.36 oz) also make it a convenient addition to portable workshop kits, enabling on‑site repairs or custom gear fabrication in field applications.

Why Choose Us

Choosing the HHIP 2041‑1038 cutter means selecting a product backed by rigorous quality control and a reputation for durability. Each cutter undergoes a multi‑stage heat‑treatment process that enhances hardness while preserving the precise involute geometry required for accurate gear meshing. HHIP’s commitment to customer satisfaction includes a responsive technical support team that can assist with setup, programming tips, and troubleshooting, ensuring you get the most out of your investment. Additionally, the cutter is covered by a limited warranty that protects against manufacturing defects, reflecting confidence in the tool’s long‑term performance. By integrating this cutter into your production line, you benefit from reduced tool changeover time, lower scrap rates, and consistent gear quality that meets industry standards.

Key Features

• High‑grade alloy steel construction delivers superior durability and wear resistance.
• 2.75‑inch cutter diameter with 1‑inch arbor hole fits most standard milling machines.
• 14.5‑degree involute profile ensures accurate tooth geometry for reliable gear operation.
• Compact 3 × 3 × 1 inches size reduces storage space and simplifies handling.
• Dedicated technical support and limited warranty provide peace of mind and after‑sales assistance.

FAQ

What materials can I machine with this gear cutter?

The cutter is suitable for a wide range of materials, including hardened steel, stainless steel, aluminum, brass, and plastic composites. Material selection should consider cutter speed and feed rates to optimize surface finish and tool life.

How do I determine the correct cutter number for my gear tooth count?

Cutter numbers range from #1 to #8, corresponding to the number of teeth the cutter will produce. Refer to the gear tooth count chart in the user manual; for example, a #3 cutter typically produces 20‑30 teeth depending on the module and pressure angle.

Can this cutter be used on a manual mill without CNC programming?

Yes. The cutter’s 1‑inch arbor allows direct mounting on a manual mill spindle. Align the workpiece using a dial indicator or a simple jig, then perform incremental cuts to achieve the desired gear profile.

What maintenance is required to keep the cutter performing optimally?

Regularly inspect the cutting edges for wear or chipping, and clean the tool after each use to remove metal chips and coolant residue. Periodic re‑sharpening by a qualified service provider can extend the cutter’s lifespan.

Is there a recommended coolant or lubricant for machining with this cutter?

Using a high‑quality cutting fluid or coolant designed for steel machining helps reduce heat buildup and prolongs tool life. For aluminum or plastic workpieces, a light oil or water‑based coolant is sufficient.